Atlas Precision Manufacturing
Atlas built a smart factory system that replaced MES, ERP, and quality software
A precision parts manufacturer eliminated Epicor, Plex MES, and InfinityQS by building a unified production intelligence platform on Intuidy AIPI.
Systems retired
OEE improvement
Reduction in scrap rate
Missed shipments in 9 months
Software Replaced
The Challenge
Atlas ran 47 CNC machines across two plants. Production data lived in Plex, quality in InfinityQS, scheduling in Epicor, and maintenance in a spreadsheet. When a customer called about an order, staff needed to check four systems. Quality holds required paper forms that took 2 days to process.
The Solution
Atlas used Intuidy AIPI to build a real-time production intelligence platform. Every machine streams performance data into custom dashboards. Automated workflows handle quality holds, production scheduling, and maintenance dispatch. AI agents predict tool wear and optimize production sequencing.
“Our Epicor ERP was a $600K/year anchor. Intuidy let us build exactly the factory system we needed — and our operators actually use it.”
Robert Kimura
Plant Director, Atlas Precision Manufacturing
Results
What the custom platform delivered
What They Built
Key capabilities of the custom platform
Machine Pulse
Real-time OEE, cycle times, and utilization from every CNC, press, and assembly station on one screen.
AI Quality Gate
Statistical process control powered by AI that catches drift before it produces scrap.
Dynamic Scheduling
AI-optimized production sequencing that balances due dates, setup times, and material availability.
Predictive Tool Management
AI monitors tool wear patterns and schedules replacements during planned changeovers.
Ready to build yours?
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